Pijush Dutta; Madhurima Majumder

Parametric Optimization of Drilling Parameters in Aluminum 6061T6 Plate to Minimize the Burr

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Author(s)

1. Department of Electronics & Communication Engineering, Global Institute of Management & Technology Krishnagar ,India, Nadia :741102

2. Department of Electrical & Electronics Engineering, Mirmadan Mohanlal Government Polytechnic, Gobindapur, Plassey, West Bengal 741156

* Corresponding author.

DOI: https://doi.org/10.5815/ijem.2021.06.04

Received: 15 Jun. 2021 / Revised: 8 Jul. 2021 / Accepted: 27 Jul. 2021 / Published: 8 Dec. 2021

Index Terms

Drilling, Burr Minimization, Response Surface methodology, Optimization, ESWSA.

Abstract

In the manufacturing, process a burr has been observed during the drilling through a hole in an aluminum bar. From the view of the life of a product, minimization of the burr should be significant. So in this research main aim is to identify how input parameters: drill diameter, point angle & spindle speed influenced output parameters burr height & thickness. To execute this operation a total of 27 examinations on an Aluminum 6061T6 plate is taken. Overall research performed into two stages. In first stage, Surface response methodology is used to design two objective functions for burr height & thickness with the help of input parameters and then these two objective functions combined to construct a single objective function. In next stage improved version of elephant swarm optimization (ESWSA) algorithm is applied to get the optimum input parameters. The predicted output variable after the optimization techniques (Test 2 & Test 3) further checked with experimental result to determine the accuracy of the proposed model. In a conclusion section it is seen that the average error of drill diameter, drill point angle & spindle speed are 1.72%, 3.84% & 3.89% respectively with average RMSE is 2.56 *10^-6. For further validation of effectiveness of proposed model is also compared with the state of art techniques in the field burr minimization.

Cite This Paper

Pijush Dutta, Madhurima Majumder, " Parametric Optimization of Drilling Parameters in Aluminum 6061T6 Plate to Minimize the Burr ", International Journal of Engineering and Manufacturing (IJEM), Vol.11, No.6, pp. 36-47, 2021. DOI: 10.5815/ijem.2021.06.04

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