Robot Based Preventive Maintenance System for In-Service Inspection of Equipments

Full Text (PDF, 426KB), PP.47-53

Views: 0 Downloads: 0

Author(s)

Vimal Upadhyay 1,* G.N.Pandey 1

1. Indian Institute of Information Technology, Allahabad, India

* Corresponding author.

DOI: https://doi.org/10.5815/ijisa.2015.04.07

Received: 10 Jul. 2014 / Revised: 21 Oct. 2014 / Accepted: 11 Jan. 2015 / Published: 8 Mar. 2015

Index Terms

Non Destructive Testing, GW (Guided Wave), Pulse-Echo, Robotics

Abstract

The current tendency in the petrochemical plants and Aerospace industry is to save weight and life of the equipments in the processing units, in order to reduce costs and to ensure remaining life of components. The world of today is improving with respect to new technologies. As a result, new composites are added to material for gaining a new shape and structure of material. This has made it compulsory for new innovative in non destructive testing specially in ultrasonic inspection, from conventional ultrasonic based on pulse echo method to phased array methods. In parallel to this innovative in ultrasonic, mechanical manipulator have evolved for grinding and take a setup to unapproachable zones. Industrial robot with ultrasonic inspection developed in this paper, with the collaboration of Indian Oil Corporation, Faridabad, India. Which are bringing reliability, durability, accuracy, flexibility, good maintenance and reproducibility for different sizing components to in-service inspection? This paper focused on the evolution of in-service ultrasonic probe with mechanical manipulator in non destructive testing. This evolution system has led to the current scenario systems, where a perfect combination of innovative methods in ultrasonic techniques and robots is meet to our expected delivers.

Cite This Paper

Vimal Upadhyay, G.N.Pandey, "Robot Based Preventive Maintenance System for In-Service Inspection of Equipments", International Journal of Intelligent Systems and Applications(IJISA), vol.7, no.4, pp.47-53, 2015. DOI:10.5815/ijisa.2015.04.07

Reference

[1]Dr. Ravi B. Deo, Dr. James H. Starnes, Jr., Richard C. Holzwarth ,“Low-Cost Composite Materials and Structures for Aircraft Applications”,
[2]Dr. Douglas S. Cairns, Lysle A. Wood ,“Composite Materials for Aerospace Structures”, 2010 Distinguished Professor. Department of Mechanical and Industrial Engineering. Montana State University
[3]Dongsheng Li,1 Shuaifang Zhang,1 Wei Y ang, 2 and Wenyao Zhang, “Corrosion Monitoring and E valuation of Reinforced Concrete Structures Utilizing the Ultrasonic Guided Wave Technique”, Hindawi Publishing Corporation International Journal of Distributed Senso, Volume 2014, Article ID 827130, 9 pages, http://dx.doi.org/10.1155/2014/827130.
[4]C. Sanchez, S. Hernández, D. Molpeceres, “Industrial Robotics at the services of the ultrasonic inspection of composite aeronautical components”, JEC Singapore 2011
[5]Esmeralda CUEVAS, Miquel LÓPEZ, Mónica GARCÍA, “Ultrasonic Techniques and Industrial Robots: Natural Evolution of Inspection Systems”, www.ndt.net/article/aero2012/papers/th2b1.pdf.
[6]Toshihiro Yukawa, Masayuki Suzuki, Yuichi Satoh, Hideharu Okano,” Magnetic Part Design of Pipe-Surface Inspection Robot”, 2006 IEEE.
[7]Lingyu Yu,Victor Giurgiutiu,Patrick POLLOCK,” A Multi-Mode Sensing System for Corrosion Detection Using Piezoelectric Wafer Active Sensors “,Mechanical Engineering Department, University of South Carolina.
[8]T.R.Fortescue and R.Loffe1,” DENSITY AND THICKNESS DETERMINATION BY X AND GAMM RAY ABSORBTION”.
[9]M. García, F. J. Fernández, E. Cuevas ,“Design of ultrasonic inspection techniques for complex geometries in composites” 12nd NDT Spanish Congress.
[10]Hideo Nishino, simple method of generating for circumferential shear horizontal waves in a pipe and their mode identifications, Institute of science and technology, Japan 2006.
[11]W. Harara, Pit-Depth Measurement on Large Diameter Pipes by Tangential Radiography Using a Co-60 Gamma-Ray Source, Russian Journal of Nondestructive Testing, Vol. 40, No. 11, 2004.
[12]Calkins, F.T., Smith, R.D., and Flatau, A.B., An Energy-based Hysteresis Model for Magnetostructive Transducers, IEEE Transactions on Magnetics, submitted 10/97.
[13]Dapino, M.J., Calkins, F.T., and Flatau, A.B., On identifi- cation and analysis of fundamental issues in Terfenol-D transducer modeling, SPIE 1998, Proceedings on Smart Structures and Integrated Systems, paper #23, Vol. 3329, 3/98
[14]Glenn M. Light , Health Monitoring of Piping and Plate Using the Magnetostrictive Sensor (MsS) Guided-Wave Technology, Southwest Research Institute® San Antonio, TX 78228, 2010.
[15]K.Imano, possibilities of nondestructive evaluation of a pipe using air-coupled ultrasonic wave in the MHz range, IEICE 2008
[16]William L.MACMILLAN, Ezar J. AHREND, A new approach to boiler, pipeline and turbine inspections,18th world conference on non destructive testing, 16-20 April 20-12, Durban, South Africa.
[17]M.Vossiek, V.Magori and H.Ermert, an ultrasonic multielement sensor system for position invariant object identification,IEEE Ultrasonic symposium.
[18]A.Vajpayee and D. Russell, automated condition assessment of boiler water wall tubes using remote field technology. A revolution over traditional and existing techniques, 10th international conference of the sloveninan society for non destructive testing, 2009.